Contractors have many questions when it comes to choosing the right diamond cutting tool for the work. With so many different materials out there to cut and various types of adage to run them on, how do you know what cutting tool is best for you? Many diamond cutting tools are now designed as general purpose style diamond cutting tools. That means they will cut a wide range of materials with best speed and life. The problem is that materials range in hardness and materials collection in abrasiveness. These 2 characteristics make a world of difference when selecting the correct cutting tools. It should be noted that diamond cutting tools come in many grades from economy and standard to best, highest and professional. The grade you choose has much less importance than the right style or bonding of a diamond cutting tool in many situations.
A cured material in Maryland is not the same as cured material in New Mexico. Therefore, the operators using the same cutting tool on the same type of saw will get two completely different results while using the same diamond cutting tool. Why? The respond is simple. The collection of the material will cause the diamond cutting tool to behave differently. One is hard material, while the concrete in Maryland is softer and more abrasive. Every diamond tool manufacturer has a way of making a diamond cutting tool. Some is inclined to make the diamond cutting tools a little harder and some is inclined to make the diamond cutting tools a little softer. This has nothing to do with the quality grade. This is only the bond that holds the diamond in place.
It has nothing to do with the grade of diamond or the diamond concentration level. We are talking only about the metal that holds the diamond in place. This has a lot to do with the speed and life of your diamond cutting tool, even more than the grade or quality of the diamond itself. If you have a cutting tool with the very best diamond that money can buy, and the diamond application is very high on the cutting tools. You have an expensive blade and will have very high expectations about the speed and life of this blade you purchased.
Well, say diamond cutting tool is softer bonded, meaning that the metal bond that holds the diamond in place is softer materials, such as a soft concrete with a lot of limestone in it, or you are cutting light weight building material block. These are abrasive type materials that are easy to cut for almost any cutting tool. The difficulty is because they are abrasive they will cause the diamond segment to wear away faster than the diamonds are wearing. Therefore the segment life will be short and your expensive high end blade just got wasted because all the good diamond fell out of the blade before it got used up.
Conversely, let us take another situation. Let us say you have a cutting tool and you have to cut some hard brick, clay, concrete pavers, panel board, diamond tools manufacturer, electrical panel boards, diamond cutting tool, sintering machine, granite cutting tools, low voltage, panel boards, granite cutting, electro soft, electronics, diamond segments, polishing, electronic systems or even some hard natural stone like quartzite or flagstone. Most of these are very dense and hard, and the problem you face is twofold. How do I get good life out of my blade, but more importantly how do I get the blade to cut fast on these hard materials?
If you run a cutting tool on hard materials, and you find that the diamond cutting tool is sparking, brisk or cutting slow, you have what is called a bonding issue with the segment. Again, this has less to do with the grade of the cutting tool, and more to do with the hardness level of the segment that holds the diamond in place. When working with harder materials you want a blade to have a softer segment bond so the diamonds do not glaze over and they stay exposed through the cutting process. When a cutting tool is bouncing or sparking or just cutting slow you either have to redress the cutting tool or look for a different style of blade to do the job. The best way to redress a blade and open the diamond segment back up is to run it trough a soft abrasive material such as block or sandstone or even blacktop.
How do you the contractor know what to ask for, or how to choose the right blade? Let us understand this. Most of the local suppliers around the country that sell diamond cutting tools are not experts. They carry diamond cutting tools to fill and support your needs and for them to make sales. But they are far from experts and they do not carry the variety of products to support everyone's needs. That's not their business. They sell diamond cutting tools as an accessory item. It is usually one blade that will serve the purpose of most people. Segmented diamond cutting tools are generally the most general purpose style blade and do well on most block and concrete.
The diamond cutting tools will cut the same materials but will do it faster. They will also perform better on harder materials like brick and stone. Segmented turbo diamond cutting tools are a cross over type blade. They have the segments like a regular style blade but have castellated teeth to add speed to your blade without sacrificing life. So this gives the operator the best of both worlds. Segmented turbo diamond cutting tools are ideal for harder materials like hard brick and pavers.
Wide gullet diamond cutting tools are for working with the hardest of materials such as natural stone, fire brick, clay, or concrete pavers. Why? The speed and the life of the blade are good. You can cut a hard brick in 10 seconds instead of maybe 30 seconds with a conventional cutting tool. When searching the web looking for a supplier of your diamond tools make sure they carry what you need. Make sure when you speak with them they ask the right questions about what you are doing. And most importantly make sure you provide them with the most information possible so they can hopefully get you the best cutting tool possible for your work.
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